Pier-repairing and reinforcing panel and method of repairing and reinforcing piers using such panels

ABSTRACT

The object of this invention is to provide a pier-repairing and reinforcing panel and a method of repairing and reinforcing a pier using such panels. The panel includes locking members, locking ribs, reinforcing ribs, and clips. The method comprises the steps of: installing watertight caisson around a pier, removing water from the gap between the caisson and pier, removing impurities from the pier&#39;s surface, and installing a plurality of panels around the pier while sealing the junctions of the panels; arraying a plurality of reinforcing steel bars in the gap between the pier and panels; fixing the panels to the steel bars or the pier using anchor bolts, and filling the gap between the pier and the panels with concrete. The present invention effectively repairs and reinforces the piers while covering the reinforced concrete from water, thus protecting the concrete and steel bars for a desired lengthy period of time.

BACKGROUND OF THE INVENTION

[0001] 1. Field of the Invention

[0002] The present invention relates to a pier-repairing and reinforcing panel and a method of repairing and reinforcing a pier using such panels. The pier-repairing and reinforcing panel is installed in the edge of outside, the combining member having combining holes inserted by a bolt, locking ribs which has a plurality of locking holes formed in the edge of inside, reinforcing ribs formed inside of locking ribs, clips with locking projection at one-side to insert into locking hole. The method of repairing and reinforcing a pier comprises the process of: installing watertight caisson around a pier; removing water from the gap between the caisson and pier, eliminating impurities from the pier's surface, and installing a plurality of panels around the pier while sealing the junctions of the panels, arraying a plurality of reinforcing steel bars in the gap between the pier and panels, fixing the panels to the steel bars or the pier using anchor bolts, and filling the gap between the pier and the panels with concrete.

[0003] 2. Description of the Prior Art

[0004] In general, a pier should be repaired or reinforced immediately when the strength of covered concrete weakened by freezing or melting, corrosion of the steel bar occurs due to the separation of material and lack of the covering, abrasion and erosion by collision with conveying material and whirlpool, and also neutralization of concrete has been founded.

[0005] As shown in FIG. 1, the method of repairing and reinforcing piers is that installing Blast tank (106) and a caisson (106) equipped with a watertight tube (105) around the pier (100), removing water from the gap between the caisson (101) and the pier (100), a worker (102) comes down through the wire (103) to repair and reinforce it.

[0006] However, the prior art for repairing and reinforcing the said pier has still some disadvantages such as spots resulting from partial repairing of the pier (100), partial separation or erosion by the lack of adhesiveness with a concrete, and still the repaired pier (100) immersed in the water after repairing.

DISCLOSURE OF THE INVENTION

[0007] To solve the problems of the prior art as described above, It is an object of the present invention to provide a pier-repairing and reinforcing panel and a method of repairing and reinforcing a pier using such panels which can repair not part of the pier but the entire pier and keep the concrete away from water after repairing.

[0008] The present invention is achieved by following materials to fix a pier. The pier-repairing and reinforcing panel is installed in the edge of outside, combining member having combining holes inserted by a bolt, locking ribs which has a plurality of locking holes formed in the edge of inside, reinforcing ribs formed inside of locking ribs, clips with combining projection at one-side to insert into combining holes. And the method of

[0009] repairing and reinforcing a pier comprise the steps of installing water tight caisson around the pier, removing water from the gap between the caisson and the pier, removing impurities from the pier's surface, and installing a plurality of panels around the pier while sealing the junctions of the panels, arraying a plurality of reinforcing steel bars in the gap between the pier and panels, fixing the panels to the steel bars or the pier using anchor bolts, and filling the gap between the pier and the panels with concrete.

[0010] Therefore, the present invention effectively repairs and reinforces the entire piers while covering the reinforced concrete from water, thus no further aging, abrasion, cracking and separation of the concrete and corrosion of steel bars occurs.

BRIEF DESCRIPTION OF THE DRAWINGS

[0011]FIG. 1 is a configuration of the prior art of repairing and reinforcing of the pier.

[0012]FIG. 2 is a perspective view of outside panel of the present invention.

[0013]FIG. 3 is a perspective view of inside panel of the present invention.

[0014]FIG. 4 is a configuration showing the panel-installed state followed the present invention.

[0015]FIG. 5 is a configuration showing the process for repairing and reinforcing in the present invention.

[0016]FIG. 6a to FIG. 6c are configurations showing a process how to combine panels with clips in the present invention.

[0017]FIG. 7 is a configuration describing how to fix panels to the piers in the present invention.

[0018]FIG. 8 to FIG. 10 are configurations showing another examples to fix panels.

DESCRIPTION OF THE REFERENCE NUMERALS IN THE DRAWINGS

[0019] 10: panel 11: combining member 12: combining hole 13: locking rib 14: clip 15: locking projection 16: locking hole 17: reinforcing rib 18: anchor bolt 19: airtight nut 20: steel bar 21: pier

BEST MODE FOR CARRYING OUT THE INVENTION

[0020] The compositions and functions of the present invention are described with the drawings in detail.

[0021]FIG. 2 is a perspective view of outside panel of the present invention.

[0022]FIG. 3 is a perspective view of inside panel of the present invention.

[0023]FIG. 4 is a configuration showing the panel-installed state followed the present invention.

[0024]FIG. 5 is a configuration showing the process for repairing and reinforcing in the present invention.

[0025]FIG. 6a to FIG. 6c are configurations showing a process how to combine panels with clips in the present invention.

[0026]FIG. 7 is a configuration describing how to fix panels to the piers in the present invention.

[0027] As show in drawings, a plurality of combining member (11), having combining holes (12) to be inserted with a bolt, are formed, and locking rib (13) having locking hole (16) inside end of the said panel (10).

[0028] A plurality of reinforced rib (17) inside of locking rib (13), locking projection (15) to fit locking hole (16) in one side and is bended in other side and a clip (14) to combine a panel (10) are formed.

[0029] The method of repairing and reinforcing a pier (21) with a panel (10) of present invention: installing a watertight caisson (22), having a Blast tank (23) and watertight tube (24) around the pier (21), removing water from the gap between the caisson (22) and pier (21), removing impurities from the pier (21)'s surface, and installing a plurality of panels (10) around the pier while sealing the junctions of the panels, removing water from the gap between panel (10) and pier (21), arraying a plurality of reinforcing steel bars (20) in the gap between the pier (21) and panels (10), fixing the panels (10) to the steel bars (20) or the pier (21) using anchor bolts (18), and filling the gap between the pier (21) and the panels (10) with concrete.

[0030] It can be described in detail as below: installing watertight caisson (22) comprising with a support (25) and watertight tube (24), Blast tank (23) around a pier (21), removing water from the gap between the caisson (22) and the pier (21), removing impurities from the pier (21)'s surface, and installing a plurality of panels (10), which are higher and wider than the pier (21)'s around the pier (21), while sealing the junctions of the panel (10) with an airtight stuff for waterproof, fixing a bolt to pass through combining hole (12) of combining member (11) and then locking with the combining hole (12) of another panel (10) with a nut for the outside of panel (10) and insert locking projection (15) of a clip (14) into the locking hole (16) and then inserting into the locking hole (16) of locking rib (13) of neighboring panel (10) for inside of panel as FIG. 6a to 6 c, knocking the end of a clip (14) to fix two neighboring locking ribs (13).

[0031] After that, completely removing water from the gap between fixed panel (10) and the pier (21) and fixing the steel bars in that place, installing the airtight nut (19) after making a hole in a proper position of jointed panels (10), locking anchor bolt (18) into airtight nut (19) while inserting and locking the end of anchor bolt (18) with a pier (21), filling a special chemical to the place where anchor bolt (18) and pier (21) meet, to stick strongly together.

[0032] As shown in FIG. 8 to 10, another way to fix panels (10) is that one side of anchor is inserted into the pier (21) and the other side of anchor is welded with a steer bar (20), ends of another bolt (18) can be welded and fixed with panel (10) and steel bar (20). The chain in an end of anchor bolt (18), can be hung and fix into the naked steel bar from the pier (21) and panels (20) can be fixed with the force sticked to the surface of pier (21) by the end of anchor bolt (18).

[0033] After that, filling the gap between the panels (10) and the pier (21) with concrete until the concrete is dried and finally eliminating the watertight caisson (22).

[0034] The present invention repairs and reinforces not partially but fully the entire piers (21), thus protecting the concrete and steel bars from the cracking or other new problems for a desired lengthy period of time.

INDUSTRIAL APPLICABILITY

[0035] As mentioned above, the present invention provide's a method of repairing and reinforcing a pier using such panels. Due to protecting the concrete from the exposure in the present invention, aging, abrasion, and falling of the concrete can not occur. Additionally, By repairing and reinforcing entire piers, we

[0036] can protect the concrete and steel bars from the cracking or other new problems for a desired lengthy period of time. 

1. A pier-repairing and reinforcing panel, wherein said panel has combining member (11) having combining hole (12) inserted by a bolt in the edge of outside, locking ribs (13) which has a plurality of locking hole (16) formed in the edge of inside, reinforcing ribs (17) formed inside of locking ribs (13), and clips (14) formed combining projection (15) at one-side to insert into locking hole (16) in installing panel around the pier to repair and reinforce.
 2. A method of repairing and reinforcing a pier using panels according to claim 1, comprising the steps of: installing a watertight caisson (22) around a pier; removing water from the gap between the caisson (22) and the pier (21), removing impurities from the pier (21)'s surface, and fixing a plurality of panels (10) around the pier to the height of the pier while sealing the junctions of the panels; arraying a plurality of reinforcing steel bars (20) in the gap between the pier (21) and panels (10); fixing the panels (10) to the steel bars (20) or the pier (21) using anchor bolts (18), and filling the gap between the pier (21) and the panels (10) with concrete. 